Analisis Penerapan Total Productive Maintenance (TPM) dengan Metode Overall Equipment Effectiveness (OEE) pada Mesin Kneader (Studi Kasus PT. XYZ)

Prasmoro, Alloysius Vendhi and Ruslan, Muhamad (2020) Analisis Penerapan Total Productive Maintenance (TPM) dengan Metode Overall Equipment Effectiveness (OEE) pada Mesin Kneader (Studi Kasus PT. XYZ). Journal of Industrial and Engineering System, 1 (1). pp. 53-64. ISSN e-ISSN: 2722-7979

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PT. XYZ has implemented Total Productive Maintenance (TPM) to improve the efficiency and effectiveness of manufacturing companies as a whole. However, the implementation is still not optimal and seen from not achieving the production target. This study aims to measure the value of the effectiveness of equipment, find the root causes of problems and provide suggestions for improvement. The study was conducted on a kneader machine that had the highest breakdown rate. This research begins by measuring the overall equipment effectiveness (OEE) achievement value, then identifying the six big losses that occur. The results showed that the average OEE value on the kneader machine was 81.62%, the effectiveness value was classified as very low because the standard OEE value for world-class companies was ideally 85%. The biggest factor influencing the low OEE value is the performance rate with a factor of six big losses in reducing spees losses of 42.66% and idling and minor stoppages of 31.27% of all time losses. What causes the magnitude of losses consists of human, machine, material, method, and environmental factors. Human and machine factors are the most dominant factors. To reduce these losses, companies should provide skills and knowledge training to operators about the signs of damage to the equipment. In addition, operators are given additional work in the form of equipment maintenance that is often used in work so that maintenance work can be more focused. Then the company must pay more attention to the comfort of the operator at work so that fatigue can be reduced and operator productivity is increased and increase operator awareness of the tools they use. Keywords: Overall Equipment Effectiveness (OEE), Six Big Losses, Idling and Minor Stoppages

Item Type: Article
Subjects: Teknologi dan Ilmu Terapan > Teknik Industri
Divisions: Fakultas Teknik > Teknik Industri
Prasmoro, Alloysius Vendhi0317117905
Ruslan, Muhamad201410215169
Depositing User: Alloysius Vendhi Prasmoro
Date Deposited: 09 Sep 2020 08:15
Last Modified: 09 Sep 2020 08:15

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